HSS Drill Bit Grades Guide: 4241 vs 4341 vs M2 vs Cobalt (M35/M42)

Author The Zhonghuan Metallurgy Team
Published 2025-06-12
Reading Time 8 min read
HSS Drill Bit Grades Guide: 4241 vs 4341 vs M2 vs Cobalt (M35/M42)
Twist Drills
Figure 1.0: HSS Drill Bit Grades Guide: 4241 vs 4341 vs M2 vs Cobalt (M35/M42) Overview

Key Specification / Takeaways

  • 01. Professional technical insights and practical recommendations
  • 02. Best practices based on real engineering experience
  • 03. In-depth analysis of materials science and manufacturing processes

HSS Material Grades Comparison Chart

Understanding HSS grades is critical for importers. The "Standard" black drill bit can be made from vastly different materials. Here is the chemical and performance breakdown:

Grade W (Tungsten) Mo (Molybdenum) Co (Cobalt) Hardness (HRC) Typical Use
HSS 4241 1.5% 0.8% - 60-62 DIY Wood, Plastic, Aluminum
HSS 4341 2.0% 2.8% - 62-63 Soft Steel, Iron (Light Duty)
HSS 9341 3.0% 3.0% - 63-64 General Metal Drilling
M2 (6542) 6.0% 5.0% - 64-65 Industrial Standard (Steel/Iron)
M35 6.0% 5.0% 5.0% 66-67 Stainless Steel, Hard Metal

The "Roll Forged" Grades: 4241 & 4341

These grades are primarily used for Roll Forged manufacturing processes. They contain less Tungsten and Molybdenum, making them softer but much cheaper.

  • HSS 4241: The cheapest HSS. Great for DIY sets sold in supermarkets. If you try to drill Stainless Steel with this, the tip will burn immediately.
  • HSS 4341: A slight upgrade. Can handle thin gauge mild steel, but lacks the heat resistance for continuous professional use.

The Industrial Standards: M2 & M35

For professional/industrial markets (Fully Ground bits), these are the required standards:

  • M2 (AISI 6542): The global workhorse. Balanced toughness and hardness. Suitable for 90% of metalworking tasks.
  • M35 (Cobalt 5%): The "Stainless Steel Killer". The addition of Cobalt raises the heat resistance significantly. Critical for drilling materials with low thermal conductivity (like stainless).

Cost vs. Performance Selection for Importers

If you are sourcing for...

  1. Determine your Market:
    • Price-Point Retail: Stick to 4241/4341 Roll Forged. Volume is key.
    • Hardware Stores / Prosumer: M2 Fully Ground is the minimum entry point.
    • Industrial Supply: M35 is mandatory. M42 is a niche upsell.
  2. Check the Weight: M2 steel is denser than 4241. A simple weight check can sometimes reveal "fake" material claims.
  3. Ask for Hardness Tests: Always request a random sample HRC test report with your shipment.
#HSS #Material Grades #Cobalt #Manufacturing