HSS Drill Bit Speed Chart
The table below shows recommended RPM for standard HSS (High-Speed Steel) drill bits. Values are calculated using the formula RPM = (Surface Speed × 1000) / (π × Diameter) with standard cutting speeds: Mild Steel 25 m/min, Stainless Steel 15 m/min, Aluminum 75 m/min, Cast Iron 20 m/min.
| Bit Diameter | Mild Steel (RPM) | Stainless Steel (RPM) | Aluminum (RPM) | Cast Iron (RPM) |
|---|---|---|---|---|
| 1 mm | 7,960 | 4,775 | 23,875 | 6,365 |
| 2 mm | 3,980 | 2,390 | 11,940 | 3,185 |
| 3 mm | 2,650 | 1,590 | 7,960 | 2,120 |
| 4 mm | 1,990 | 1,195 | 5,970 | 1,590 |
| 5 mm | 1,590 | 955 | 4,775 | 1,275 |
| 6 mm | 1,325 | 795 | 3,980 | 1,060 |
| 8 mm | 995 | 595 | 2,985 | 795 |
| 10 mm | 795 | 480 | 2,390 | 635 |
| 12 mm | 665 | 400 | 1,990 | 530 |
| 16 mm | 500 | 300 | 1,490 | 400 |
| 20 mm | 400 | 240 | 1,195 | 320 |
| 25 mm | 320 | 190 | 955 | 255 |
Tip: Use cutting oil or coolant for all metal drilling. Reduce RPM by 20–30% for deep holes (depth > 3× diameter).
Carbide Tipped Drill Bit Speed Chart
Carbide-tipped and solid carbide drill bits can operate at significantly higher surface speeds than HSS. Typical cutting speeds: Mild Steel 60 m/min, Stainless Steel 35 m/min, Aluminum 150 m/min, Cast Iron 50 m/min.
| Bit Diameter | Mild Steel (RPM) | Stainless Steel (RPM) | Aluminum (RPM) | Cast Iron (RPM) |
|---|---|---|---|---|
| 1 mm | 19,100 | 11,140 | 47,750 | 15,915 |
| 2 mm | 9,550 | 5,570 | 23,875 | 7,960 |
| 3 mm | 6,365 | 3,715 | 15,915 | 5,305 |
| 4 mm | 4,775 | 2,785 | 11,940 | 3,980 |
| 5 mm | 3,820 | 2,230 | 9,550 | 3,185 |
| 6 mm | 3,185 | 1,855 | 7,960 | 2,650 |
| 8 mm | 2,390 | 1,390 | 5,970 | 1,990 |
| 10 mm | 1,910 | 1,115 | 4,775 | 1,590 |
| 12 mm | 1,590 | 930 | 3,980 | 1,325 |
| 16 mm | 1,195 | 695 | 2,985 | 995 |
| 20 mm | 955 | 555 | 2,390 | 795 |
| 25 mm | 765 | 445 | 1,910 | 635 |
Note: Solid carbide bits achieve higher speeds than carbide-tipped bits. Use through-tool coolant when available. Rigid machine setup is essential for carbide tooling.
Masonry & Concrete Drill Bit Speed Chart
Masonry bits (SDS-Plus and SDS-Max) are used with rotary hammers. The RPM is lower than metal drilling because the hammer mechanism provides the primary cutting force. These values represent typical rotary hammer settings.
| Bit Diameter | Shank Type | Concrete (RPM) | Brick (RPM) | Block (RPM) |
|---|---|---|---|---|
| 5 mm | SDS-Plus | 1,100 | 1,400 | 1,500 |
| 6 mm | SDS-Plus | 1,000 | 1,300 | 1,400 |
| 8 mm | SDS-Plus | 900 | 1,100 | 1,200 |
| 10 mm | SDS-Plus | 800 | 1,000 | 1,100 |
| 12 mm | SDS-Plus | 700 | 900 | 1,000 |
| 14 mm | SDS-Plus | 600 | 800 | 900 |
| 16 mm | SDS-Plus | 550 | 700 | 800 |
| 20 mm | SDS-Plus | 450 | 600 | 700 |
| 22 mm | SDS-Max | 400 | 500 | 600 |
| 25 mm | SDS-Max | 350 | 450 | 550 |
| 28 mm | SDS-Max | 300 | 400 | 500 |
| 32 mm | SDS-Max | 250 | 350 | 450 |
Important: Always use hammer mode (rotary + impact) for concrete. Brick and block can sometimes be drilled in rotation-only mode with light pressure. Never force the bit — let the hammer do the work.
Wood Drill Bit Speed Chart
Wood drilling generally allows higher RPMs than metal. However, larger bits — especially large wood-boring bits and hole cutters — must run slower to prevent burning and maintain control.
| Bit Diameter | Bit Type | Softwood (RPM) | Hardwood (RPM) |
|---|---|---|---|
| 3 mm | Twist / Brad Point | 3,500 | 2,500 |
| 5 mm | Twist / Brad Point | 3,000 | 2,000 |
| 8 mm | Twist / Brad Point | 2,500 | 1,500 |
| 10 mm | Twist / Brad Point | 2,000 | 1,200 |
| 12 mm | Brad Point / Spade | 1,800 | 1,000 |
| 16 mm | Large wood bit | 1,500 | 800 |
| 20 mm | Large wood bit | 1,200 | 700 |
| 25 mm | Large wood bit | 1,000 | 600 |
| 30 mm | Large wood bit / Hole cutter | 800 | 500 |
| 35 mm | Large wood bit / Hole cutter | 700 | 400 |
| 40 mm | Hole Saw | 600 | 350 |
| 50 mm | Hole Saw | 450 | 250 |
Tip: Back off the pressure periodically to clear chips, especially with large wood-boring bits. Use a sacrificial board underneath to prevent blowout.
How to Calculate Drill Speed
The universal formula for calculating drill bit RPM is:
RPM = (Cutting Speed × 1000) / (π × Diameter)
Where:
- Cutting Speed = surface speed in meters per minute (m/min)
- Diameter = drill bit diameter in millimeters (mm)
- π = 3.14159
Common Cutting Speeds by Material (HSS Bits)
| Material | Cutting Speed (m/min) |
|---|---|
| Mild Steel / Carbon Steel | 25–30 |
| Stainless Steel | 12–18 |
| Aluminum | 60–90 |
| Cast Iron | 18–25 |
| Brass / Bronze | 30–50 |
| Copper | 25–40 |
| Titanium | 10–15 |
| Tool Steel (Hardened) | 8–12 |
Adjustment Tips
- With coolant/cutting fluid: You can increase RPM by 10–20% compared to dry drilling.
- Deep holes (depth > 3× diameter): Reduce RPM by 20–30% and use peck drilling to clear chips.
- Pilot holes: Use standard RPM. The pilot hole reduces load on the larger bit.
- Cobalt (M35/M42) bits: Can run 10–15% faster than standard HSS in tough alloys.
- Coated bits (TiN, TiAlN): Coatings allow 15–30% higher speeds due to reduced friction and heat resistance.
Full RPM Matrix: Diameter × Material
Use this table as a quick-reference when setting drill press speed or adjusting a variable-speed hand drill. Values are for standard HSS bits with cutting fluid where noted. For cobalt (M35/M42) bits, add 10–15%. For TiN-coated bits, add 20–25%.
| Bit Ø (mm) | Soft Steel | Stainless 304 | Aluminium | Cast Iron | Hardwood | Brick/Masonry |
|---|---|---|---|---|---|---|
| 3 | 2500 | 1200 | 4500 | 2000 | 3000 | 600 |
| 4 | 1900 | 900 | 3500 | 1500 | 2400 | 500 |
| 5 | 1500 | 700 | 2800 | 1200 | 1900 | 450 |
| 6 | 1250 | 600 | 2300 | 1000 | 1600 | 400 |
| 8 | 950 | 450 | 1800 | 750 | 1200 | 350 |
| 10 | 750 | 350 | 1400 | 600 | 950 | 300 |
| 12 | 630 | 300 | 1200 | 500 | 800 | 250 |
| 16 | 470 | 220 | 900 | 380 | 600 | 200 |
| 20 | 380 | 180 | 700 | 300 | 480 | 180 |
| 25 | 300 | 140 | 560 | 240 | 380 | 150 |
All values in RPM. Masonry column applies to SDS-Plus carbide-tipped bits in hammer drill mode.
Speed Multiplier by Bit Coating
| Coating | Speed vs Bare HSS | Best Material Gain | Not Suitable For |
|---|---|---|---|
| None (bare HSS) | 1.0× (baseline) | — | — |
| TiN (gold) | +20–25% | Soft steel, wood | Stainless, titanium |
| TiCN (grey) | +30–40% | Stainless, hard alloys | Aluminium (built-up edge) |
| TiAlN (dark grey/violet) | +40–60% | Cast iron, dry machining | Aluminium, copper |
| Black oxide | +5–10% | Steel, iron | Stainless, non-ferrous |
Related Procurement Programs
If you are sourcing this product line for a distributor, importer, or private-label channel, these OEM and wholesale programs cover the procurement questions buyers usually ask next.
- Metal & Concrete Drilling Tools Distributor Program — A practical OEM supply program for distributors who need both metal drilling and concrete drilling tools: SDS bits, HSS twist drills, M35 cobalt, step drills…
- Private Label Drilling Tool Set Matrix for Distributors — A private-label set matrix for distributors and tool brands: SDS sets, HSS drill sets, cobalt upgrades, step drill kits, hole saw kits, mixed installer kits…