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Drill Bit Speed Chart: Recommended RPM by Material & Diameter

Author Technical Team
Published 2026-03-13
Reading Time 6 min read
Drill Bit Speed Chart: Recommended RPM by Material & Diameter
Figure 1.0: Drill Bit Speed Chart: Recommended RPM by Material & Diameter Overview

Key Specification / Takeaways

  • 01. Professional technical insights and practical recommendations
  • 02. Best practices based on real engineering experience
  • 03. In-depth analysis of materials science and manufacturing processes

HSS Drill Bit Speed Chart

The table below shows recommended RPM for standard HSS (High-Speed Steel) drill bits. Values are calculated using the formula RPM = (Surface Speed × 1000) / (π × Diameter) with standard cutting speeds: Mild Steel 25 m/min, Stainless Steel 15 m/min, Aluminum 75 m/min, Cast Iron 20 m/min.

Bit Diameter Mild Steel (RPM) Stainless Steel (RPM) Aluminum (RPM) Cast Iron (RPM)
1 mm7,9604,77523,8756,365
2 mm3,9802,39011,9403,185
3 mm2,6501,5907,9602,120
4 mm1,9901,1955,9701,590
5 mm1,5909554,7751,275
6 mm1,3257953,9801,060
8 mm9955952,985795
10 mm7954802,390635
12 mm6654001,990530
16 mm5003001,490400
20 mm4002401,195320
25 mm320190955255

Tip: Use cutting oil or coolant for all metal drilling. Reduce RPM by 20–30% for deep holes (depth > 3× diameter).

Carbide Tipped Drill Bit Speed Chart

Carbide-tipped and solid carbide drill bits can operate at significantly higher surface speeds than HSS. Typical cutting speeds: Mild Steel 60 m/min, Stainless Steel 35 m/min, Aluminum 150 m/min, Cast Iron 50 m/min.

Bit Diameter Mild Steel (RPM) Stainless Steel (RPM) Aluminum (RPM) Cast Iron (RPM)
1 mm19,10011,14047,75015,915
2 mm9,5505,57023,8757,960
3 mm6,3653,71515,9155,305
4 mm4,7752,78511,9403,980
5 mm3,8202,2309,5503,185
6 mm3,1851,8557,9602,650
8 mm2,3901,3905,9701,990
10 mm1,9101,1154,7751,590
12 mm1,5909303,9801,325
16 mm1,1956952,985995
20 mm9555552,390795
25 mm7654451,910635

Note: Solid carbide bits achieve higher speeds than carbide-tipped bits. Use through-tool coolant when available. Rigid machine setup is essential for carbide tooling.

Masonry & Concrete Drill Bit Speed Chart

Masonry bits (SDS-Plus and SDS-Max) are used with rotary hammers. The RPM is lower than metal drilling because the hammer mechanism provides the primary cutting force. These values represent typical rotary hammer settings.

Bit Diameter Shank Type Concrete (RPM) Brick (RPM) Block (RPM)
5 mmSDS-Plus1,1001,4001,500
6 mmSDS-Plus1,0001,3001,400
8 mmSDS-Plus9001,1001,200
10 mmSDS-Plus8001,0001,100
12 mmSDS-Plus7009001,000
14 mmSDS-Plus600800900
16 mmSDS-Plus550700800
20 mmSDS-Plus450600700
22 mmSDS-Max400500600
25 mmSDS-Max350450550
28 mmSDS-Max300400500
32 mmSDS-Max250350450

Important: Always use hammer mode (rotary + impact) for concrete. Brick and block can sometimes be drilled in rotation-only mode with light pressure. Never force the bit — let the hammer do the work.

Wood Drill Bit Speed Chart

Wood drilling generally allows higher RPMs than metal. However, larger bits — especially large wood-boring bits and hole cutters — must run slower to prevent burning and maintain control.

Bit Diameter Bit Type Softwood (RPM) Hardwood (RPM)
3 mmTwist / Brad Point3,5002,500
5 mmTwist / Brad Point3,0002,000
8 mmTwist / Brad Point2,5001,500
10 mmTwist / Brad Point2,0001,200
12 mmBrad Point / Spade1,8001,000
16 mmLarge wood bit1,500800
20 mmLarge wood bit1,200700
25 mmLarge wood bit1,000600
30 mmLarge wood bit / Hole cutter800500
35 mmLarge wood bit / Hole cutter700400
40 mmHole Saw600350
50 mmHole Saw450250

Tip: Back off the pressure periodically to clear chips, especially with large wood-boring bits. Use a sacrificial board underneath to prevent blowout.

How to Calculate Drill Speed

The universal formula for calculating drill bit RPM is:

RPM = (Cutting Speed × 1000) / (π × Diameter)

Where:

  • Cutting Speed = surface speed in meters per minute (m/min)
  • Diameter = drill bit diameter in millimeters (mm)
  • π = 3.14159

Common Cutting Speeds by Material (HSS Bits)

Material Cutting Speed (m/min)
Mild Steel / Carbon Steel25–30
Stainless Steel12–18
Aluminum60–90
Cast Iron18–25
Brass / Bronze30–50
Copper25–40
Titanium10–15
Tool Steel (Hardened)8–12

Adjustment Tips

  • With coolant/cutting fluid: You can increase RPM by 10–20% compared to dry drilling.
  • Deep holes (depth > 3× diameter): Reduce RPM by 20–30% and use peck drilling to clear chips.
  • Pilot holes: Use standard RPM. The pilot hole reduces load on the larger bit.
  • Cobalt (M35/M42) bits: Can run 10–15% faster than standard HSS in tough alloys.
  • Coated bits (TiN, TiAlN): Coatings allow 15–30% higher speeds due to reduced friction and heat resistance.

Full RPM Matrix: Diameter × Material

Use this table as a quick-reference when setting drill press speed or adjusting a variable-speed hand drill. Values are for standard HSS bits with cutting fluid where noted. For cobalt (M35/M42) bits, add 10–15%. For TiN-coated bits, add 20–25%.

Bit Ø (mm)Soft SteelStainless 304AluminiumCast IronHardwoodBrick/Masonry
325001200450020003000600
41900900350015002400500
51500700280012001900450
61250600230010001600400
895045018007501200350
107503501400600950300
126303001200500800250
16470220900380600200
20380180700300480180
25300140560240380150

All values in RPM. Masonry column applies to SDS-Plus carbide-tipped bits in hammer drill mode.

Speed Multiplier by Bit Coating

CoatingSpeed vs Bare HSSBest Material GainNot Suitable For
None (bare HSS)1.0× (baseline)
TiN (gold)+20–25%Soft steel, woodStainless, titanium
TiCN (grey)+30–40%Stainless, hard alloysAluminium (built-up edge)
TiAlN (dark grey/violet)+40–60%Cast iron, dry machiningAluminium, copper
Black oxide+5–10%Steel, ironStainless, non-ferrous

Related Procurement Programs

If you are sourcing this product line for a distributor, importer, or private-label channel, these OEM and wholesale programs cover the procurement questions buyers usually ask next.

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