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How to Choose a Cast-Iron Cutting Blade: Grit, Bond, Bore & the Foundry Deburring Line
Article

How to Choose a Cast-Iron Cutting Blade: Grit, Bond, Bore & the Foundry Deburring Line

A brand-agnostic selection guide for cutting gray and ductile cast iron — sprue, gate, and riser removal on foundry deburring lines. Diamond grit vs abrasive wheel vs carbide cold saw, the bore and OD that gate the order, grit by speed-vs-finish, bond by gray-vs-ductile, segmented vs continuous edge, dry vs wet, and the line economics that decide unit cost. With a tool comparison table and an RFQ checklist.

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Why a Diamond Blade Cuts Cast Iron but Not Steel: Graphitization, CBN, and Grit-Edge Blades
Guide

Why a Diamond Blade Cuts Cast Iron but Not Steel: Graphitization, CBN, and Grit-Edge Blades

Diamond is metastable carbon — in contact with iron above ~700°C it graphitizes and its carbon diffuses into the iron, so a diamond edge dies almost instantly on plain steel. Cast iron is the ferrous exception: it is carbon-saturated with free graphite, so diamond-grit blades genuinely cut it. The materials science behind it, why CBN is the superabrasive for steel, how a grit-edge cast-iron blade is built, and how to spec one for foundry sprue and gate cutting.

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